Heavy Machinery Operation Monitoring

In modern fleet management, especially for heavy machinery, it is crucial not only to control fuel consumption but also to monitor equipment performance. To improve operational efficiency, it is essential to track parameters such as speed, engine RPM, auxiliary equipment operation, compliance with temperature requirements for transporting perishable goods, idle time, and the condition of additional systems (e.g., cooling, braking, and tire pressure systems).

Depending on the type of heavy machinery and operating conditions, various data points must be collected and analyzed, including:

Engine RPM and operating time
To analyze engine performance and prevent overheating or excessive wear
Operating modes and idle time
To determine inefficiencies, such as excessive idling or working in ineffective modes
Additional equipment operation
For example, tracking crane or loader usage in construction and agriculture to assess effectiveness
Additional sensor data
Such as temperature sensors installed in refrigerated trucks

Understanding these parameters helps detect improper equipment usage, identify malfunctions, improve maintenance forecasting, and reduce operating costs.

Solution Components

Omnicomm’s solution fully meets the needs of heavy machinery operation monitoring, providing all necessary tools for collecting and analyzing critical data.

GPS-Trackers

GPS-trackers collect and transmit data on heavy machinery status. These devices enable data collection from auxiliary equipment, various sensors, and the vehicle’s CAN bus.

Omnicomm Online

The solution includes specialized reports: 

  • Auxiliary Equipment Operation – Helps track the duration and frequency of heavy machinery operating with auxiliary systems engaged. For example, analyzing crane or lift activity to evaluate efficiency.
  • Statistics – Displays idle time and its contributing factors, helping identify and reduce excessive downtime. 

Monitoring heavy machinery performance is a crucial aspect of fleet management. Studies show that inefficient machinery use can increase costs by 20-30% due to excessive idling, high fuel consumption, and premature equipment wear.

Implementing Omnicomm’s monitoring system can reduce these expenses. Research indicates that comprehensive control of heavy machinery operation can lower maintenance and operational costs by 15-20%, optimizing fleet performance and reducing unexpected breakdowns and repairs.

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